Greddy TURBO KITS: Honda S2000 (AP2) 2004-06 / T518Z Manuel d'utilisateur

―１― GReddy Turbo Kit HONDA S2000 AP2 (2004-2005 F22C) T518Z 8cm2

―１０― 3. Kit Installation 3-1 Turbo Installation (1) Before installing the turbo charger, make sure to insulate the surrounding components wi

―１１― 3-2 Oil Pressure Switch (1) Remove the factory oil pressure switch. Install #36 union into the #38 three way fitting. Proceed to install int

―１２― (3) Install #29 union plugs in the 2 locations in adapter #20 as shown. Install union #22 with O ring #25 and union #23 with O

―１３― (6) Connect oil hoses #27 (A) & #28 (B). ･ Oil line hose A goes between the center unions. Where the 90 degree fitting is on the filter si

―１４― 3-4 Oil Feed Line installation (1) Install the #34 oil feed line as shown, connecting one end to the ９０°fitting from the oil pressure switc

―１５― (2) Install the downpipe to the turbine housing using #61 turbine gasket, secure with provided nuts and lock washers. ※ Use factory spring bol

―１６― (3) Remove the secondary air control solenoid valve hoses from the hard lines and take note which hose goes to which hard line. A

―１７― 3-7 Intercooler Installation (1) Attach bracket #66 to the radiator support as shown using the existing hole and the provided hardwar

―１８― 3-8 Air Pump Relocation (1) Remove the lower mounting bolt from the air pump, place the #67 bracket as shown. Use the factory bolt in th

―１９― (2) Install suction pipe S-1 to the compressor housing using the provided #62 gasket. Be sure that the bracket on the pipe is positioned onto t

―２― HONDA S2000 AP2 (F22C) T518Z 8cm2 Installation Manual Please read the entire manual before installing this kit. Application: Make

―２０― 3-10 Intercooler Piping (1) Install #75 rubber vibration mount to the factory hole on the chassis as shown. 〈Parts used: 75〉 (2) Ins

―２１― (3) Install the Compression tubes C-4, C-5 from intercooler outlet to the throttle body as shown. Compression Tube Ｃ－Ｃ－Ｃ－Ｃ－４４４４ Secur

―２２― 3-11 Airinx Installation (1) Remove the top bolt on the Airinx kit, remove the outer frame, then the filter. Install the rubber hose

―２３― 3－－－－13 Injector Installation (1) Apply a light amount of silicon grease to the O rings on each injector. The smaller O ring at the to

―２４― (8) Use the provided spacers under the brackets marked A in the image (use on the intake manifold side). Use the provided extended bolt i

―２５― 3-15 Walbro Fuel Pump Installation (1) Remove the factory spare tire from the trunk. (2) Remove the holding tray located behind the seats.

―２６― 3-16 Bumper and Under-Cover Modification (1) The factory under-covers and fender liners need to be cut in order to accommodate the intercooler

―２７― 3-17 Intake Duct Routing (1) Remove the OEM air Diversion Panel. (3) Position and route the intake ducting #77 as shown. (4) Use the provided

3-17 e-Manage Ultimate Installation (1) Remove the driver side kick panel cover in order to access the ECU and ECU harness. (2) Disconnect the E

Important! • It is very important that you monitor the boost pressure, and make sure not to over boost. Over boosting can cause engine damage. •

―３― １１１１．．．． Parts List １．Turbocharger Ｔ５１８Ｚ－１０ｃｍ２ Ｐ５５５ １ ２．Exhaust Manifold （ＳＵＳ４２．７φ） １ ３．Downpipe （Steel ６０φ） １ ４．Intercooler Spec-V T-

**IMPORTANT NOTE** For GReddy turbochargers, GReddy Performance Products, Inc. recommends the use of 100% FULLY Synthetic Motor Oil made for tu

―４― 34．Oil Pressure Hose ＳＵＳ ４００㎜ １ 35． 〃 Union fitting １/８ＰＦ－Ｍ１０ Ｐ１．２５ １ 36． 〃 Union fitting １/８ＰＴ－１/８ＰＴ １ 37．

―５― 66．Bracket Intercooler １ 67． 〃 Air pump １ 68． 〃 Vacuum Tank １ 69． 〃 Air Diversion Panel １ 70． *No longer used in this kit* 71． 〃 Pr

―６― Parts List １ ２ ３ ４ ５ ６ ７ ８ ９ １０ １１ １２ １３ 14 15 16 17 18 19

―７― 20 ２１ ２２ ２３ ２４ ２５ ２６ 27, 28 29 30 31 32 33 34 35, 36 37 38 39 4０ 4１ 4２ 4３ 4４-47 48

―８― ５1, 52 ５3-59 60 61 62 63 64 65 66 67 No longer in use 68 69 70 71 72 73 74 75 76 77

―９― 2. Removal of Stock Parts When removing the stock parts, make sure you read over the factory repair manual for the proper procedures. 2-1